Winter Soldier Cosplay Tutorial Part 1 – Metal Arm – w/ FREE PATTERNS

(…but actually foam, not metal…)

Hey, everyone! I’m beyond hyped for this video, because it’s the first part of one of my dream cosplay builds” Bucky Barnes’ Winter Soldier! The whole arm is made of EVA foam with Worbla reinforcements. This project is 100% funded by donors on my Ko-Fi! I cannot thank you enough for supporting this project.

All of the patterns for this project will be free to download. Of course, they are made for MY body — I’m a 5’5″ woman — so they may need to be adjusted. However, they’ll be a good starting point for anyone making this arm!

FREE pattern downloads and written version of this tutorial:

My Ko-Fi:

0:00 – Intro
0:50 – Patterning
1:53 – Assembly
5:05 – Sewing the Undershirt
6:12 – The Panels
10:10 – Priming & Painting
11:15 – Attachments & Closures
12:46 – The Star
13:20 – The Results

“Gemini” –
“Next Steps” –

#cosplaytutorial #cosplay #evafoam #marvelcinematicuniverse #mcu #buckybarnes

Experienced cosplayers will appreciate our commitment to authenticity, while newcomers will love the way our costumes inspire confidence.

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27 thoughts on “Winter Soldier Cosplay Tutorial Part 1 – Metal Arm – w/ FREE PATTERNS

  1. Hi, Iโ€™m trying to create the arm, but I donโ€™t have much time and I can only get the primer blue. If I use the primer blue instead of black, itโ€™s the same? thanks

  2. I completed this tutorial and was so happy with the results!!!!! Your free patterns were such a big help!!! The hardest part was doing the panels and making sure they lined up correctly after tracing them, but it worked out! I really enjoyed this project and couldnโ€™t have done it without out this video!

  3. Loved the video! You did a really good job of walking through the whole process! So excited to see more!!

    (also, "noodle arms" made me burst out laughing ๐Ÿ˜‚)